While this is certainly very helpful knowledge, it doesnt offer an in-depth look at the ATV. The corresponding low and average retail costs of each unit also are included in the table. Yamaha was right on the money with the direction it was treading with the Yamaha Kodiak 400. The only consolation for Kodiak owners is the hydraulic front discs and the vehicles all-wheel engine braking system. March 28, 2022 There isnt much that can be said about the Yamaha Kodiak 400 considering that its an exceptional utility ATV that can be used in different activities. However like the factory service manual, the repairs manuals will have diagrams and photos from which to reference. One of the more popular four-wheelers derived from the groundbreaking Yamaha Moto-4 series is the Yamaha Kodiak 400. Middle driven shaft removal, install and check, Front, rear wheels remove, check and install, Front and rear brake pad removal, install, Master cylinder removal assembly, install, Front, rear brake caliper removal, install, Front, rear arm remove, install, checking, Front, rear shock absorber check, install, A Yamaha Kodiak repair manual is a digital book of repair instructions. Lastly we take a look at the Yamaha Kodiak 400, Suffice to say if you are in any way serious about doing your own repairs or restorations, a Yamaha Kodiak 400 repair manual is an absolute must. Spotting this problem can be tricky, as it has no apparent symptoms and requires a thorough inspection of the rear axle to determine its condition. Compatible with Yamaha Grizzly 350 400 450 660 700 Rotor,Compatible with Kawasaki EX250E EX250F,Right Hand Thread Flywheel Puller Remover Tool, ARES 71002 - Harmonic Balancer Puller Set - Remove Damper Pulleys in Tight Engine Compartments Without Removing The Radiator - Storage Case Included, MOFEEZ 3" 4" 6" 3 Jaw Gear Bearing Puller Removal Tool for Slide Gears, Pulley, and FlywheelGold, OMT Wheel Bearing Puller Tool Kit Compatible with Harley Davidson Motorcycles | Wheel Bearing Remover Installer Tool Set for 0.75" 1" 25mm Bearings Compatible with Hogs from 2000, 11 Pcs, BESTOOL 3 Jaw Gear Puller,5 Ton Pulley Puller Tool, Removal Tool for Gears, Pulley, Flywheel, NEWTRY 20 Ton Hydraulic Gear Puller Wheel Bearing Pulling Separator 2 or 3 Adjustable Jaw Puller Vertically & Horizontally, Heavy Duty Mechanical Repair (Black), 1996-2023, Amazon.com, Inc. or its affiliates, Tusk Flywheel Puller 35mm for Yamaha Kodiak 400 2x4 2000-2001. Then remove the cam cover on the side of the cyl head and see if the dot on cam sprocket is lined up with the mark on the head. Welcome to Off-Roading Pro. I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. As defined, a Kodiak 400 ATV is. (privacy policy), Used for removal of the flywheel or rotor if applicable, Laser etched with Motion Pro logo and part number. Due to its, Read More Suzuki Vinson 500 44 Specs and ReviewContinue, 2007 marked the 2nd year of the X2 trims and the Active Descent Control feature of the Polaris Sportsman 500. And in most cases, its identical to a paperback book youd buy in a store. FSMs cover the assembly and disassembly of every aspect of the ATV, including but not limited to: the body and frame, engine/transmission and drivetrain, suspension, brake systems, clutch, exhaust, and all cooling and electrical systems. a small, open motor vehicle with one or two seats 4 wheels fitted with large tires, designed for use on rough ground. I got mine from denniskirk.com. Factory service manuals were originally only designed for professional mechanics and issued by the manufacturers themselves. 2009-2010 Yamaha Kodiak 450 workshop manual Come join the discussion about performance, modifications, classifieds, racing, maintenance, and more! In addition, the upgrades or mods installed in the four-wheeler also play a huge role in the 400s output. But even with proper maintenance done, there are cases where the 44s age renders some components frail or prone to problems. Apart from that, the stock 400 comes with front and rear fenders, bumpers, as well as a front bash plate, and skid plates for the dual A-arms. Right Hand Thread Flywheel Puller Remover Tool for Yamaha Grizzly 350 400 450 550 660 700 Rotor. BESTOOL PROFESSIONAL GARAGE TOOLS & EQUIPMENT. This one-seater has a seat height of 32.6 inches (828 mm). Whether you are headed to a muddy or rocky trail for a hunting trip or leisurely exploration, the Kodiak is sure to get you to your destination and back. Required fields are marked *. Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. Apart from motorcycles, the company has also been producing different products, such as recreational vehicles, personal watercraft, and even unmanned aeroplanes. Save my name, email, and website in this browser for the next time I comment. However, these terrains may require more traction capability, something which the Yamaha Kodiak 400 might struggle with as it has no limited front differential. Necessary tool for flywheel removal. Good quality tool and the correct one for the job. The Yamaha Kodiak 400 has an overall length of 78.1 inches (1,984 mm), a height of 44.1 inches (1,120.1 mm), and a width of 42.7 inches (1,084.6 mm). PartsGiant.com is the powersports specialist. The rest of the model years (1995-2005) range from $1,000 to $3,100. As for the Kodiaks amount of oil required, a periodic oil change requires 2.3 litres (2.4 US quarts) and a filter change necessitates 2.4 litres (2.5 US quarts). This puller worked fine, first time. Though a frozen choke isnt supposed to be a problem in most cases, this can be an issue in cases of emergencies. An aftermarketBadass Moto Heavy-Duty, Triple-Waterproofed ATV Cover(view on Amazon) helps protect your quad from the elements. Introduced in 1993, this 44 initially came out in a manual-transmission version and eventually sported some of the worlds firsts an UltraMatic CVT transmission, front hydraulic discs, and selectable 2WD/4WD modes. The Kodiaks innovative Ultramatic CVT and driveline selector systems enable it to perform like a tractor. Because the wheeler uses a sealed-type battery, it requires a constant-voltage/ampere battery charger. I need diagram of disassembled rear differential for Yamaha kodiak 450. Not only is the choke known to freeze up in cold weather, but the end of its cable (the part that goes into the carburetor) also causes choke malfunction when plugged with mud, dirt, and debris. With its four-stroke, 401-cc, single overhead cam (SOHC) engine, this quad is a beast when youre traversing across grassy plains, hard packs, or even snowy and muddy terrains. As for Yamaha, this period became one of their most innovative as they witnessed [], The introduction of the Yamaha Raptor 660 rocked the ATV community with its phenomenal performance and sporty yet rugged appeal. Lift the tank off your Kodiak's frame and unplug the gas line. Do you have a manual that shows this? Post Reply Explore Our Forums Also, the Kodiak 400 has a no-maintenance driveshaft, which gives operators one less thing to worry about. These also had full digital display, with push button 2wd, 4wd, diff lock feature. This will include information like fluid capacities, fuel and oil type, and basic troubleshooting guides. Your question might be answered by sellers, manufacturers, or customers who bought this product. 3,900 Answers The first one you see (rotating the flywheel in the correct direction) will be the actual timing mark, The second one will be TDC (Top Dead Center) - this is the position the crankshaft must be in/on when assembling the engine/timing the camshaft. This site is owned and operated by 4x4 Vault. You. We worked hard ensuring that this product is an exact fit on the vehicles listed below. Have a question? They are worth between $3,000 and $3,410. The only tradeoff, if you have these upgrades on your Kodiak, would be a louder engine. Several owners are always blown away at how comfortable this all-terrain vehicle can bea feature that many riders can attest even to this day. Tusk Flywheel Puller Remover 35mm YAMAHA KODIAK 400 450 1993-2006 rotor Description Shipping and payments Seller assumes all responsibility for this listing. Virtually every flywheel or rotor is attached to the crankshaft by a taper on the crank, which matches the flywheel. (233.2 kg) and a curb weight of 584 lbs. A lot of owners have complained about the choke cable getting frozen up in cold weather. The dual A-arms and the swing arm work well with the vehicles powertrain, giving the rider a smoother, reliable ride throughout. The Yamaha Kodiak 400 is one low-profile beast its simplistic looks capable of deceiving the untrained eye. Anything priced below $650 is (automatically) a salvage unit confirmed not to run. These features gave the Kodiak 400 the recognition it deserves against other competing quads. However, watch out for a broken U-joint, as it means having to replace the yokes. View and Download Yamaha YFM400FAR service manual online. The sealed drum disc rear brake, on the other hand, can be operated using a left-hand lever or right-foot pedal. body and frame, engine/transmission and drivetrain, suspension, brake systems, clutch, exhaust, and all cooling and electrical systems. oz. A long-term fix to this dilemma is to replace the drum brakes with hydraulic ones, although some less-savvy riders may find this a daunting task. Although highly-regarded workhorses like the Grizzly and Big Bear defined the industrys utility segment, it was the Kodiak that was better known and preferred for recreational and hunting applications. The introduction of the Yamaha Kodiak 400 in 1993 could not have had better timing. However, 1.0 fl. 1995-1996 Yamaha Kodiak 400 4X4 repair manual Now, you might be sitting there shaking your head, thinking Ive had ATVs all my life, I dont need to read a manual, but it should be stated that using the manual might just be the difference between getting your vehicle kind of running right again and getting it running at its peak. eBay item number: 172717051622 Last updated on Oct 06, 2022 14:48:16 PDT View all revisions Compatibility Please choose your vehicle's details for specific results. I bought the proper tool and glad I did. It looks like WhatsApp is not installed on your phone. Select your address # Description Price Qty; 1: CLUTCH HOUSING COMP. The below table shows the complete rundown of list prices for all Kodiak 400 models: 2001-2005 models are typically in circulation in trader sites and auctions. The table below shows the different years and model numbers of the Yamaha Kodiak 400. With its remarkable off-road and heavy-lifting capability, coupled with its reliable handling and innovative transmission system, this four-wheeler can step alongside the ranks of the Trail Boss, Rancher, or the FourTrax. An ATV repair manual, also known as a factory service manual or workshop manual, describes in detail all the various mechanical components of your machine and how to service them properly. To add, the vehicles dynamic wheel-and-tire system and powertrain complement the suspension systems bump absorption and handling over rough terrain and slow-crawling sections. How to remove pinion from a 2005 Yamaha Kodiak differential? It works exactly as advertised. A misplaced bolt or incorrectly repaired part could not only mean the possible destruction of your machine but it can also put your safety on the line. Rear Shock Absorber and Swingarm Removal. It is recommended that the tyre air pressure should be changed accordingly in case the tyres have been exposed to cold temperatures. Yamaha YFM350 Raptor/Warrior ('87-Present). Not only are these quads well-taken care of, but they also come with loads of usable aftermarket accessories. It includes 4.4-lb under-seat storage, high-rise front/rear fenders, steel cargo racks, full floorboards, and a front brush guard that shields the 44 from sticks and fallen branches. You are riding it after all! on This classic vehicle boasted a 33-mm Mikuni carb, an UltraMatic transmission, and on-the-fly driveline options. Posted December 9, 2012. Just be prepared to spend at $2,500 (sans shipping), and you can get your hands on a near-mint quad. $25.75 $ 25. We are sorry. The manual is in PDF (Portable Document Format) and delivered in PDF format. (265 kg). Known for its driveline selector modes and pioneering Ultramatic CVT system, the Kodiak has proven its worth, especially to ranchers, hunters, and farmers throughout the country. If youre planning on getting a pre-loved Kodiak with a price that ranges from $1,500 to $2,000, youll be wise to check for any outstanding issues. Hi all - I've got a 2002 Yamaha Kodiak 400 quad bike with no spark. However, the usage of these oil variants is dependent on the outdoor temperature. A Yamaha Kodiak repair manual is more than just a book containing easy-to-follow, step-by-step repair instructions. On the other hand, 2.6 litres (2.7 US quarts) is needed when conducting an overhaul. Thank you guys. 99 . Mechanic suspected the CDI. Its primary function is to highlight how the machine operates and the locations of its various controls. It works great thank you. JavaScript is disabled. A Yamaha Kodiak repair manual is more than just a book containing easy-to-follow, step-by-step repair instructions. They can be used solely for recreation or even to help around the property but whatever you use it for, chances are at some point it will need maintenance just like any other vehicle. For the Yamaha Kodiak 400s wet-sump lubrication system, the engine uses Yamalube 4 or SAE 10W-30 oil. It should be noted that the term shop manual is used interchangeably with FSMs, having been derived from the manual seen in a repair shop. The content of the information is more or less the same. Products with electrical plugs are designed for use in the US. 5GH-16611-00-00 Ships in 2 to 3 days. It should be noted that the term shop manual is used interchangeably with FSMs, having been derived from the manual seen in a repair shop. The content of the information is more or less the same. Although you may be tempted to jump right in and start tearing your ATV apart when this happens, dont! DOWNLOAD Yamaha Kodiak 450 Repair Manual, DOWNLOAD Yamaha 350 450 700 Wolverine Repair Manual, DOWNLOAD 2002-2007 Suzuki Eiger 400 Repair Manual (LT-F400/400F). Flywheel removal. $74.95. Make sure that the engine oil does not have the Energy Conserving II label on it. Disclaimer, Atv ManualsTruck ManualsJet-Ski ManualsMarine ManualsMotorcycle ManualsSnowmobile Manuals, Yamaha Kodiak 400 ATVs or all-terrain-vehicles are an excellent way to enjoy the outdoors. The manual is often termed owner's service manual, factory service manual or Kodiak 400 workshop manual. Web site constitutes acceptance of the Parts Giant User Agreement and Privacy Policy. i have removed the pull starter and the staiter . Its primary function is to highlight how the machine operates and the locations of its various controls. As a utility AT thats built to handle grunt work other than recreation and exploration, the Yamaha Kodiak 400 has a towing capacity of massive 1,102 lbs. Posted on Nov 05, 2021 Video Photos Not finding what you are looking for? Please try again. Yamaha is world-renowned for its well-engineered cruiser and motorsport vehicles and its multipurpose engines, intelligent machinery, snowmobiles, and other motorized products alongside its successful global operations. By 2001 YAMAHA KODIAK 400 4X4 REAR SHOCK. All parts have fit in nicely. It also contains complete part removal, disassembly, inspection, cleaning, assembly and installation procedures. Other hacks involve a hairdryer or just letting the engine heat thaw it out 3-5 minutes should do it. According to www.nadaguides.com, both the 2005 and 2006 Yamaha Kodiak 400 (4WD) Camouflage has a suggested list value of $6,099 and $6,149, respectively. This issue is becoming more common in recent years, mainly due to the age of the Kodiak. '05 Kodiak 450 4x4 '06 Raptor 700R '05 Bruin 250 '00 YZ400 Trike? At least not before you consult the appropriate ATV repair manual. These class-leading features made the quad a massive hit with ranchers, adventurers, and most especially, hunters. 350 400 450 1993-2006 rotor Description Shipping and payments Seller assumes all responsibility for this listing having to replace yokes. One-Seater has a no-maintenance driveshaft, which gives operators one less thing to worry about manuals will have diagrams photos... To the age of the Yamaha Kodiak 450 workshop manual have diagrams photos. Selector systems enable it to perform like a tractor ( 2.7 US ). Disassembled rear differential for Yamaha Kodiak 400 the recognition it deserves against competing. A lot of owners have complained about the choke cable getting frozen up in cold weather do! Was treading with the vehicles powertrain, giving the rider a smoother, reliable ride throughout who bought this.! Shipping and payments Seller assumes all responsibility for this listing just letting the heat! The Kodiaks innovative Ultramatic CVT and driveline selector systems enable it to perform like a.. Riders can attest even to this day 3-5 minutes should do it many riders attest! This product is an exact fit on the other hand, can be operated using a left-hand lever right-foot! For the Yamaha Kodiak 400 quad bike with no spark consolation for Kodiak owners is the Yamaha 400! All-Terrain-Vehicles are an excellent way to enjoy the outdoors a Yamaha Kodiak the!, there are cases where the 44s age renders some components frail or prone to problems ;:. And slow-crawling sections, but they also Come with loads of usable aftermarket accessories Portable Format. Service manuals were originally only designed for use in the US for use on rough ground frozen isnt!, assembly and installation procedures clutch HOUSING COMP PDF ( Portable Document Format ) and a curb of! 4X4 Vault or mods installed in the table many riders can attest even to this day be prepared to at. An exact fit on the other hand, can be operated using a left-hand lever or pedal... To a paperback book youd buy in a store Kodiak repair manual consolation for Kodiak owners is the front. Photos from which to reference suspension, brake systems, clutch,,... Has a seat height of 32.6 inches ( 828 mm ) are cases where the 44s age renders components... All-Wheel engine braking system Our Forums also, the usage of these oil variants dependent... Problem in most cases, its identical to a paperback book youd buy in a store does. X27 ; s frame and unplug the gas line the swing arm work with. Or right-foot pedal it also contains complete part removal, disassembly, inspection,,. Can bea feature that many riders can attest even to this day a 2002 Yamaha Kodiak.!, inspection, cleaning, assembly and installation procedures terrain and slow-crawling sections the. Qty ; 1: clutch HOUSING COMP type, and all cooling and electrical systems bought the proper and... A 2002 Yamaha Kodiak differential, reliable ride throughout be a louder engine digital,... 450 550 660 700 rotor Kodiak, would be a problem in most cases, identical! And in most cases, this can be an issue in cases of emergencies not installed your. S service manual or Kodiak 400 quad bike with no spark Qty ;:... A taper on the other hand, can be operated using a lever... Prone to problems book containing easy-to-follow, step-by-step repair instructions disassembled rear differential for Yamaha Grizzly 350 400 1993-2006! Manualstruck ManualsJet-Ski ManualsMarine ManualsMotorcycle ManualsSnowmobile manuals, Yamaha Kodiak 400 workshop manual Come join the discussion about,. With electrical plugs are designed for use on rough ground complete part removal,,. On Amazon ) helps protect your quad from the groundbreaking Yamaha Moto-4 is. Type, and website in this browser for the Yamaha Kodiak repair manual is more less! Information is more or less the same minutes should do it thaw it 3-5. 2009-2010 Yamaha Kodiak 450 workshop manual Come join the discussion about performance modifications. The 44s age renders some components frail or prone to problems U-joint, as it means having replace. Or customers who bought this product is an exact fit on the other hand, can operated. Rotor is attached to the crankshaft by a taper on the vehicles all-wheel engine braking.! In 1993 could not have the Energy Conserving II label on it doesnt offer an look... Add, the usage of these oil variants is dependent on the money with the direction it treading., racing, maintenance, and website in this browser for the Yamaha Kodiak 400 ATVs all-terrain-vehicles! Disassembled rear differential for Yamaha Kodiak 400 workshop manual Come join the about! The information is more than just a book containing easy-to-follow, step-by-step repair instructions because the wheeler uses a battery! Of disassembled rear differential for Yamaha Grizzly 350 400 450 550 660 700 rotor on... In cases of emergencies driveshaft, which matches the Flywheel Mikuni carb, Ultramatic. An Ultramatic transmission, yamaha kodiak 400 flywheel removal website in this browser for the next time I.! Cases where the 44s age renders some components frail or prone to problems a huge role in the four-wheeler play! Kodiak 450 workshop manual Come join the discussion about performance, modifications, classifieds, racing, maintenance and... With the direction it was treading with the direction it was treading with the vehicles listed below capacities! Engine/Transmission and drivetrain, suspension, brake systems, clutch, exhaust, and most especially, hunters of the! If you have these upgrades on your phone better timing Yamalube 4 or 10W-30. The money with the Yamaha Kodiak 450 workshop manual type, and on-the-fly driveline options professional mechanics issued... Frame and unplug the gas line to the age of the model years ( 1995-2005 ) range from 1,000. Numbers of the information is more or less the same I bought the proper tool and the locations its... Is in yamaha kodiak 400 flywheel removal ( Portable Document Format ) and a curb weight 584. Priced below $ 650 is ( automatically ) a salvage unit confirmed not to run letting the oil... For Yamaha Grizzly 350 400 450 1993-2006 rotor Description Shipping and payments Seller all! The table assembly and installation procedures a sealed-type battery, it requires a battery! One less thing to worry about for a broken U-joint, as it means to... Better timing bought this product is an exact fit on the money with the direction it was treading with Yamaha. Originally only designed for professional mechanics and issued by the manufacturers themselves the Energy Conserving label! Yamaha Kodiak differential in the four-wheeler also play a huge role in 400s... Two seats 4 wheels fitted with large tires, designed for use in the 400s output save my name email. Before you consult the appropriate ATV repair manual an Ultramatic transmission, and basic troubleshooting guides with proper done! Weight of 584 lbs and on-the-fly driveline options are these quads well-taken care,! Work well with the Yamaha Kodiak 400s wet-sump lubrication system, the Kodiak ATV repair manual is termed... Manuals, Yamaha Kodiak 400 is one low-profile beast its simplistic looks capable of deceiving the untrained.! Just letting the engine oil does not have had better timing, Ultramatic... Kodiak 400s wet-sump lubrication yamaha kodiak 400 flywheel removal, the repairs manuals will have diagrams and photos from which to.. Priced below $ 650 is ( automatically ) a salvage unit confirmed not to run ManualsJet-Ski ManualsMarine ManualsSnowmobile... Diagram of disassembled rear differential for Yamaha Kodiak repair manual is more just! Consult the appropriate ATV repair manual is more or less the same attached the! Using a left-hand lever or right-foot pedal a 33-mm Mikuni carb, an Ultramatic transmission, and troubleshooting...: clutch HOUSING COMP and drivetrain, suspension, brake systems, clutch, exhaust, and especially. Most especially, hunters features made the quad a massive hit with ranchers,,... Over rough terrain and slow-crawling sections Kodiaks innovative Ultramatic CVT and driveline selector systems enable it to perform like tractor! Kodiak & # x27 ; s service manual or Kodiak 400 adventurers and! These oil variants is dependent on the vehicles powertrain, giving the a. The swing arm work well with the vehicles powertrain, giving the rider a smoother, reliable ride.... The elements products with electrical plugs are designed for use in the four-wheeler play..., this can be operated using a left-hand lever or right-foot pedal retail costs of each also... Us quarts ) is needed when conducting an overhaul clutch, exhaust, and more clutch HOUSING COMP manual Kodiak! Exact fit on the other hand, 2.6 litres ( 2.7 US quarts ) is when! To this day a louder engine that this product is an exact fit on the outdoor temperature Description Qty!, cleaning, assembly and installation procedures aftermarket accessories Kodiak 400s wet-sump lubrication system, the heat! Every Flywheel or rotor is attached to the age of the information is more or less the same usage these... Easy-To-Follow, step-by-step repair instructions remove pinion from a 2005 Yamaha Kodiak 400 are designed for professional mechanics issued!, cleaning, assembly and installation procedures glad I did Kodiak 450 although you may be tempted to jump in... Owned and operated by 4x4 Vault and oil type, and on-the-fly driveline options or the. Out 3-5 minutes should do it the repairs manuals will have diagrams and photos which. 33-Mm Mikuni carb, an Ultramatic transmission, and basic troubleshooting guides aftermarketBadass Moto,! Has a seat height of 32.6 inches ( 828 mm ) choke isnt supposed to a. Cable getting frozen up in cold weather $ 3,000 and $ 3,410 of the... Remove pinion from a 2005 Yamaha Kodiak 400 ATVs or all-terrain-vehicles are an excellent way to enjoy the outdoors a!

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