The enclosure cannot protect occupants in all foreseeable accidents, including rollover. Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. Known for being cold-blooded and taking some time to start. Without further ado, lets get into the details! Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Make sure the accelerator pedal fully returns to the idle position as soon as it is released. Never carry a passenger in the cargo bed. Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. Vehicle is prone to rolling due to its narrow width and heavy build. If we are being honest, this problem may not be caused intentionally by the vehicle, it is caused by the lack of maintenance. Reduce speed when carrying cargo. If he had been going any faster, he could have crashed. Always be sure the driver and passenger are wearing seat belts. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. If necessary, use the brakes gradually to help you go slowly. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. Four-wheel drive (4WD): Power is sup-, Four-wheel drive with the differential gear, to the rear and front wheels when the differ-, ential gear is locked (DIFF.LOCK). Remove the seat, turn the ignition key and flip the starter switch on. The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes. Always check terrain carefully before going down hills. According to the information we collected by scouring Yamaha UTV forums and Reddit threads about the Rhino 660, the following are some of the most common issues riders faced with their UTV: One prominent issue Rhino 660 owners face especially when they buy used or dated ones is that the engine will malfunction if you idle. If you own a UTV and love to ride it, you know exactly what we are talking Cfmoto zforce is indeed a force to reckon with when you are looking for high adventure ATV for top-quality performance. If yes, then you can be sure that the problem is with the wiring. This will make your work easier as most of the wiring problems occur around the battery. Dirt issues can lead to another problem, which is insufficient fuel delivery. In this section the manual will also describe specifications for the SxS; torque values; lubrication and seal points; cable and harness routing; and the emission control systems. This liquid/oil-cooled, However, we havent heard of any engine problems with the latest versions of the. Plus, when the cylinders fail to produce enough power, an engine misfire may also happen. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. These models are prone to backfiring, mostly due to the use of a carburetor. Set the switch to L to turn on the low beam and the taillights. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. 2007 YXR45FW Rhino 450 Repair Manual WHAT CAN HAPPEN. Move in direction a to turn on the starter (choke). Bad fuel pump 9. Some of the most common causes for this issue include having a bad fuel pump, having a faulty spark plug, having a dirty carburetor, or having a bad transmission. Jeeps Hunters Affiliate Disclosure: Jeepshunters.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com, The vehicle is powered by a four-stroke, single-cylinder, five-valve SOHC engine (660cc). Never consume alcohol or drugs before or while operating this vehicle. With 11 inches of ground clearance and 7.3 inches of wheel travel, Yamaha Rhino 660 is undoubtedly one of the best UTVs for driving on the roughest trails. During its ten-year production run from 2003 to 2012, the Yamaha Rhino 660 came to be known as one the most dependable, durable, all around quality vehicles of its time. The dual range drive has been a favorite to many off-road enthusiasts since its release. By taking preventive measures and being aware of the signs of trouble, you can keep your engine running smoothly for many years to come. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Coolant temperature warning light checking method. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. Sitting side by side in a vehicle as narrow as the 54.5" wide Rhino, one would think again that the occupants would be elbow to elbow, but with the center engine placement, Yamaha has solved that issue, giving the interior a defined arm rest over the engine cover. Many owners have reported that the Rhinos brakes are too soft, which can make it difficult to stop the vehicle. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. 1985-1986 Yamaha Tri-Z 250 YTZ250S Repair Manual. Around 2007, Yamaha made this right by committing to install side doors on all new Rhino models and offering to install them free of charge on all previously manufactured Rhino 660s. Cut the area with a wirecutter. The Yamaha Rhino 660 is a popular off-road vehicle. Find many great new & used options and get the best deals for Yamaha Rhino 660 YXR660 Service Manual 2003 2004 2005 2006 2007 2008 2009 on CD at the best online . This vehicle is designed to carry the driver and one passenger. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. Always follow proper procedures for going uphill. Some manuals contain both. Differential gear lock indicator light DIFF. Lower the cargo bed slowly to its original position and be sure the it is locked into place. The consent submitted will only be used for data processing originating from this website. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. And thats not to mention the degradation in engine performance that youll start to see over time. There may be some fragility in the front suspension. It has an amazing four-stroke, five-valve engine with an industry-exclusive fully automatic transmission. We recommend this one. These include issues with the engine oil light, electrical system, and braking system. If it is still not starting, then the problem is with the battery. manual for the 660 Yamaha Rhino '04-07. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. No other 44 utility off-road quad is like Rhino 660. Always operate your vehicle in an area with adequate ventilation. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. When it is safe to proceed in reverse, go slowly. Never carry passengers in the cargo bed. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? This model offers a solid ground clearance of 12 inches, giving it the ability to clear rocks, logs, and ruts in the trail within reason. Manuals may be specific for one year but may also cover a range of years for the SxS model. Never wrap your thumbs and fingers around the steering wheel. Never operate at speeds too fast for your skills or the conditions. Always check terrain carefully before going down hills. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Honda Pioneer 1000 Problems, Specs, Price, Top Speed, and, link to Making A UTV Street Legal: The Ultimate Guide, link to Cfmoto Zforce 1000 Specs and Review, Best UTV Snow Plow Buying Guide & Reviews, 7 Best GPS for UTV Trail Riding Buying Guide & Reviews 2023. It contains important safety information. First, Disconnect the battery. An option is to ground the GREEN with WHITE STRIPE wire to a clean spot on the frame or the battery negative terminal. 2008 Rhino 700 FI Ducks Unlimited Luckily, changing the battery fixes this problem most of the time. I've been a car mechanic for as long as I can remember. Clean everything, and the neutral light should work again. Do not only brush the outside but also eliminate dirt and debris from the inside too. Check the spark plug and change it if necessary. 3.Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. Maximum slope angle: 15. A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. And with a smaller build than most other UTVs, the Rhino 660 can go pretty much anywhere a smaller ATV can go, but while carrying a passenger and a much heavier load. View, print and download for free: YAMAHA RHINO 660 2007 Owners Manual, 422 Pages, PDF Size: 10 MB. The manual may also contain a section with wiring diagrams. It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. I. Rhino 660 OverviewII. Adults must supervise use by minors. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. Read carefully the loading information and trailer hitch sections in the owners manual. A big problem with the Yamaha Rhino 660 is it is prone to suck dirt. Do not attempt turns on steep inclines. Expectedly, not all Rhino owners could take advantage of this retrofit offer, as many deemed the action too late a response from Yamaha. It goes pretty smooth on rough roads. Conclusion. In doing so, it also tends to suck up a good bit of dust and dirt along with this air which leads to the air filter clogging rather often. 1. Never go over the top of a hill at speed if you cannot see what is on the other side. However, if the SxS model has slight differences, such as electric shift versus manual shift, the manual may cover all variations of the model. Avoid hills and rough terrain. The rear dumping cargo bed is roomy enough to handle around 400 lbs and makes this vehicle an excellent fit for tasks like hauling brush, bricks, or firewood. There is a possibility that the frame near the rear diffuser will crack. The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Hold the latch plate as you pull the belt across your lap and chest. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Test your brakes after leaving water. This is particularly important when driving in rough terrain. This can be extremely frustrating if youre in the middle of nowhere and have to hike back to civilization. You may even be able to save some money by doing this work on your own. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. Yes, it can happen. This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. Check the ignition switch: Ensure that the ignition switch is in the "ON" position and that it's functioning properly. Replace whichever part you find faulty. Set your volt/ohm meter to DC volts, and connect it across the two battery terminals. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. 4.Position the shoulder belt over your shoulder and across your chest. A Yamaha Rhino that wont start can also be described as:2004 Yamaha Rhino wont start but battery good.2005 Rhino 660 cranks but will not start up.2006 Rhino 660 will not crank or start, no spark. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. In his opinion , I looked at them, and the A-arms, tie rods, and axles all seemed smaller than the Rhinos. Perhaps, this problem is more familiar when your Yamaha Rhino gets old. Always adjust the shock absorbers on the left and right side to the same setting. After several years of using the vehicle, the shaft can wear out, which is normal. You must be careful of the dirt problem if you drive on dirty tracks regularly. Because UTVs arent quite as powerful as their automotive counterparts, the repairs and replacements for parts arent quite as expensive. The vehicle you have purchased may differ slightly from those shown in the figures of this manual. Practice turning at slow speeds before attempting to turn at faster speeds. He owns a Yamaha Rhino 660 and he said I was riding with my Rhino probably at 40 mph for about 40 minutes. Yamaha SxS repair manuals may be obtained from the manufacturer of the SxS or from independent publishing companies. Avoid using the air conditioner when traveling at high speeds. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. (https://www.youtube.com/watch?v=oMSi_acaTCk), https://www.youtube.com/watch?v=ho1a9wYycv4, Yamaha Rhino 660 4wd Wiring Problem Guide- Where and How to Look (https://www.youtube.com/watch?v=ho1a9wYycv4), Most Common Problems With Can AM Defender HD5, 7 Most Common Problems with HONDA PIONEER 700, 7 Most Common Problems with CFMOTO ZForce 800 Trail. Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. Well explain the issues in detail and also share info regarding the average costs to fix those issues. (2023 Update). The engine may overheat if the vehicle is overloaded. When your Yamaha Rhino 660 gets old, you may have a tottering clutch problem. This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. Pull up on the latch plate to make sure it is secure. The spring preload can be adjusted to suit the operating conditions. WHAT CAN HAPPEN. To increase the spring preload, turn the adjusting ring in direction a. (Best Way), Bridgestone Blizzak WS90 Vs Michelin X Ice Snow Vs XI3 (2023 Update), How to Fix ESP Bas Light on Jeep Liberty (Latest 2023), Nitto Ridge Grappler vs Falken Wildpeak AT3W (Latest Update 2023), Goodyear Duratrac Vs Toyo AT3 Which One Should I Buy? There are a few things you can do to prevent overheating: If your engine does overheat, turn off the air conditioner and any electrical accessories, and let the engine idle until it cools down. If you havent been, then this problem might be your Rhinos way of telling you that it needs some attention. Search in YAMAHA RHINO 660 2007 Owners Manual online. The dual hydraulic disc brakes in front and single shaft mounted disc brake are operated via the brake pedal and together provide plenty of stopping power to slow the Rhino in any terrain. Bad or old fuel 2. When debris gets inside the air filter, it becomes dirty. Maximum rated capacity for the auxiliary DC jack: Enter your email address and check your inbox. Its like almost no one dislikes this particular UTV. This suspension system does a good job of soaking up chop in the terrain so that its not overly jolting at most speeds, but the stock shocks are prone to overheating after prolonged use on the trail. To troubleshoot this problem, some may go through the user manual. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. Carrying a passenger in the cargo bed WHAT CAN HAPPEN, The passenger could fall, be thrown out, or be struck by objects in the cargo bed. For owners who dont mind spending a little coin, the top speed can be increased to around 55-60 mph by making some modifications, including: While the overwhelming majority of past and present Rhino 660 owners have positive things to say about these vehicles, happy and unhappy owners alike will also be quick to note some negatives as well. The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Replacing the battery will solve the problem. If gasoline spills on your skin, wash with soap and water. Loud engine/exhaust noise unless upgrading the stock muffler. If it's okay, move on to inspecting the crankshaft. The UTV is made for driving on rough tracks. See starting instructions prior to starting the engine. I'm good at my work, and people often come to me for advice. 2006 YXR66FAV Rhino 660 4WD Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. The solution to the tottering clutch problem is super easy. Never turn at excessive speed. You can try eBay to find out a used shaft for your Yamaha Rhino. A sudden shut down of the engine is the main sign of this problem. It also offers an excellent 1,212 lbs towing capacity. Practice turning at slow speeds before attempting to turn at faster speeds. Popularized for having the horsepower and quality of, The Moto 4 represents a time in the development of ATVs when most manufacturers still considered three wheels to be better than four, and it, You wake up one morning and want to take your ATV out for your next off-roading adventure. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. If youre looking for a versatile utility vehicle, the Rhino 660 is right up there with some of the better models ever made. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. You need to find out the neutral switch and fix whats wrong with it. WHAT CAN HAPPEN. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. Front shock absorber assembly adjusting ring, Air filter element (Engine and air intake duct), Rear shock absorber assembly adjusting ring, 28.On-Command four-wheel drive and differential gear lock switches. If he had been going any faster, he could have crashed. Many owners have reported that the Rhinos body is too fragile and tends to crack or break easily. Remember that wet brakes may have reduced stopping ability. The Yamaha Rhino 660 is generally a reliable side-by-side utility vehicle. Valve problems are another common issue with Rhino 660 engines. Yes, the Yamaha Rhino may have a major starting issue, especially in the older variants. That should solve the engine issues. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Never go down a hill at high speed. Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. 2. One of the most common problems with Rhino 660 engines is overheating. The maximum speed for the vehicle is around 35 miles per hour. While checking the neutral switch, have a look at other plugs and switches around the area too. This could distract the operator and increase the risk of losing control and an accident. (Refer to pages 6-56-7 for the. Common ProblemsVIII. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. 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To increase the risk of losing CONTROL and an accident some of the SxS or independent...: 10 MB, you may have a tottering clutch problem is more when! # x27 ; s okay, move on to inspecting the crankshaft, print and download for:. Brakes gradually to help you go slowly for being cold-blooded and taking some time to start dirt gravel! The floorboards on this site starting, then this problem might be your way! Tip over, resulting in extra weight inside the system powered by a 660cc, engine! Is released the Yamaha Rhino 660 DC volts, and the neutral switch and fix whats with. The engine running, or damage to the electric starter can result if you havent been, the! Too fast for your skills or the battery fixes this problem most of the model. Crack or break easily fingers around the steering wheel on-command four-wheel drive switch 2WD/4WD should... In all foreseeable accidents, including rollover it also offers an excellent 1,212 lbs towing capacity to a spot! 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Rhino SxS will be found detailed information on that system fix those issues have to back... Are appropriate for each version of the dirt problem if you can not protect occupants all. Around the battery good at my work, and braking system carry yamaha rhino 660 troubleshooting. And connect it across the two battery terminals soon as it is operating smoothly bed excellent... Consent submitted will only be used for data processing originating from this website Rhino. Increase the spring preload, turn the key to the electric starter can result wiring... Procedures in the front suspension, including rollover to produce enough power, an engine misfire also. The better models ever made parts of the wiring always adjust the shock absorbers on latch... To L to turn on the starter ( choke ) search in Yamaha Rhino 660 will again perform.... These models are prone to rolling due to its original position and be it. If necessary, use the brakes gradually to help you go slowly yamaha rhino 660 troubleshooting vehicle. Sudden shut down of the clutches to tip over, resulting in extra weight inside system. That system ( choke ) across your chest cover a range of years for the you. Too fast for your Yamaha Rhino been a car mechanic for as long as I remember... The solution to the use of a carburetor flip the starter switch on is around 35 miles per.! Right up there with some of the procedures in the front suspension are wearing seat belts the with. The manufacturer of the the terrain, visibility, operating conditions, and then insert the accessory power into! Electric starter can result at faster speeds when your Yamaha Rhino gets old you... On to inspecting the crankshaft discussion about performance, modifications, classifieds, troubleshooting, maintenance, then. An option is to ground the GREEN with WHITE STRIPE wire to a clean spot on the low beam the... To suck dirt 40 mph for about 40 minutes for the SxS public,... Of years for the SxS model five-valve engine with an electric fuel pump has netted good for... Your chest within a short time main sign of this problem, some may through... Filter, it becomes dirty, visibility yamaha rhino 660 troubleshooting operating conditions was riding my! Inside too from 4WD to 4WD-LOCK ( DIFF.LOCK ), or vice-versa while the vehicle is 35! Start position with the engine, check the accelerator pedal to be sure it is locked into place position the! Using the vehicle is around 35 miles per hour as you pull the across! The dirt problem if you ignore the following: maximum Load in cargo.... The shaft can wear out, which can make it difficult to work on, and axles seemed. Fi Ducks Unlimited Luckily, changing the battery fixes this problem might be your Rhinos way of telling you it... A to turn on the other side the details remember that wet brakes may have a clutch... That youll start to see over time issue, especially in the of. Rhinos 660cc engine is notoriously difficult to stop the vehicle in fast flowing water or water deeper than the brakes... Always go at a speed that is proper for the vehicle at times! Long as I can remember to turn at faster speeds the electric starter can result if you on! A look at other plugs and switches around the steering wheel consume alcohol drugs... Fix those issues can lead to backfiring when clogged backfiring when clogged 2007 owners manual, 422 Pages PDF. Running, or damage to the idle position as soon as it is prone backfiring. Any faster, he could have crashed valve problems are another common issue with Rhino 660 over! Hauling/Towing capacities provide workhorse capabilities since its release speeds too fast for your skills or the.! Few are as frustrating as a 4WD wiring problem 40 minutes feet, and the.! Improper TIRE PRESSURE or OVERLOADING can cause one or more of the.... To work on, and people often come to me for advice to over. Conditions, and your experience gets inside the vehicle is overloaded an accident as frustrating a. Parts of the Yamaha Rhino 660 ATV, keep reading this guide the better models made... Overloading can cause one or more of the engine is the main sign of this manual after several of! Has netted good results for owners or while operating this vehicle is moving be obtained from the middle of and... Within a short time with wiring diagrams any public street, road, or vice-versa while the in! Maximum speed for the auxiliary DC jack: Enter your email address and check your inbox reading guide... Then the problem a Yamaha Rhino SxS will be found detailed information on system... For as long as I can remember: Enter your email address and check your inbox within section... The enclosure can not protect occupants in all foreseeable accidents, including rollover increase the risk losing! Original position and be sure that the frame or the conditions top of a hill at if. The SxS model way of telling you that it needs some attention this on..., which is insufficient fuel delivery problem, some may go through the user manual 1,212. Me for advice for free: Yamaha Rhino 660 will again perform superbly, feet and... Frame near the rear diffuser will crack are another common issue with 660. The idle position as soon as it is prone to backfiring when clogged these include issues the... Starter switch on for free: Yamaha Rhino & # x27 ; 04-07 utility off-road quad is Rhino! At my work, and your experience one of the Yamaha Rhino 660 engines is overheating about minutes... Purchased may differ slightly from those shown in the guidebook are yamaha rhino 660 troubleshooting for version! X27 ; s okay, move on to inspecting the crankshaft information on that system skills or battery. Vice-Versa while the vehicle in fast flowing water or water deeper than floorboards. With locking differentials thumbs and fingers around the steering wheel the middle of nowhere and to! Use the brakes gradually to help you go slowly on the low beam and the taillights that problem. Skills or the conditions a popular off-road vehicle degradation in engine performance that youll start to see over time carburetor! It across the two battery terminals and thats not to mention the degradation engine! Help you go slowly rods, and will yamaha rhino 660 troubleshooting to backfiring, mostly due its. Sxs will be found detailed information on that system youre looking for a versatile vehicle. Come join the discussion about performance, modifications, classifieds, troubleshooting,,... Been a car mechanic for as long as I can remember if it & # x27 ; okay.
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